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At DELTA TOOLING, we are creating layouts for more consistent manufacturing for various factory's "laborsaving equipment" at all manufacturing process stages, such as welding, fabrication, high-precision processing, and inspection.
By skillfully combining layouts and manufacturing equipments, we provide basis for fully automated manufacturing and optimum efficiency and productivity.
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For welding
the underframe for automotive seats, we achieve high-speed
welding using two robots and assembly fixtures equipped
with contra-rotating features.
Inside the equipment: rotating assembly fixture
 Inside
the equipment: rotating assembly fixture |
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| Welding
devices for automotive seat recliners |
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This product loads fixtures having two plates equipped with transfer mechanisms and offers an automatic welding by robots.
In addition, we can exchange assembly fixtures easily from the back.
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| Welding
devices for automotive seat frames |
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| It is a free-flow line with individual pallets. It enables us to check vehicle classification by a camera and set up delivery position according to vehicle model, which can be used for various kinds of vehide model and small-lot production.
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| Automated
manufacturing line for automotive seats |
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| It realizes productivity and efficiency with a high-speed line tact in 13 minutes, encompassing compound manufacturing processes such as checking products, spot welding, riveting, assembling parts, and heat-riveting. |
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We can provide various types of inspection machines according to the customer's needs and ensure product qualities in processed and manufactured products.
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of device: Sliding load inspection machines, etc. |
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| Torque
Inspection machines |
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| Inspection
machine for automotive front seats |
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| It
inspects and checks load measurements when the seat
slider is operated, and the state of the slider
locking function. |
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Aiming for
added material flow
By simply setting up a rail track by sticking magneto tapes on the floor, we are able to carry objects to determined stations (maximum of 8) whenever needed. The body hight is 200mm. So, it can sneak through the under-carriage and carry materials automatically. |
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| The route
can be established by magneto tapes; it is equipped with
supersonic barricade sensors and a melody-style warning
horn to announce material being carried. |
Specifications
Induction style: Magneto induction / Safety devices: barricade sensor, warning melody/ Speed: 30m/min (at high-speed)
Safe circuit: Halt in course out/ Minimum rotating radius / 1000mm / Carrying pattern / Charging by magneto tapes, remote controller / Size: 670X370X200mm/ Total weight: 50kg (including battery)
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| Assembling line AGV |
AGV for supplying
parts |
AGV |
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| Upper
rail manufacturing machines |
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Automatic burring
machine |
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Vertical conveyor |
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